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Gas Absorption Trainer with DCS Control




Function: The separation of gas mixtures and recovery of the components usually involves a regenerable absorbent. In the natural gas processing industry sulfur compounds and CO2 are removed by absorption by an aqueous amine solution. In this trainer, an air / CO2 mixture emulates the raw gas stream and CO2, the acid gas. The amine is regenerated and recycled through the process. The trainer is equipped with industry-typical process measurement and control devices. The entire trainer is controlled from a distributed control system.

Process Specifications Highlights:
  • Continuously variable flow
  • Liquids are recycled, air and CO2 is vented outside
Equipment Specification Highlights:
  • Glass absorber column with random packing – 6” (15mm) ID
  • Glass regenerator column with structured packing – 6” (15mm) ID
  • Glass reflux accumulator
  • All other process equipment made of stainless steel
  • Reboiler with optional electric or steam heat – 30kW capacity
  • Three heat exchangers, one frame & plate, two shell and tube
  • Two centrifugal pumps and one variable-speed displacer pump
  • Electronic process measurement and distributed control system with 8 control loops
    • Pressure control
    • Liquid and gaseous flow control with orifice meters
    • Level control with D/P cell level measurement
    • Three continuous CO2 analyzers
    • Ten temperature measurement points
  • Time to reach steady state after a reasonable step change – less than 20 minutes
  • Approximate overall minimum dimensions – 100 x 400 x 450 cm high (2.5’ x 12’ x 15’ high). Equipment dimensions can be modified based on room dimensions.
Options:
  • Steam or electric reboiler
  • Please specify voltage of single and three-phase power available
Model #: GA-200-a-bbb-cc-dd
    a - S for steam reboiler or E for electric reboiler
    b – voltage of three-phase power
    c – 50 or 60 Hz
    d – custom features
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